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Produktkatalog
Minimera
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Vibration severity and vibration severity grade A according to IEC 60034‑14 for SIMOTICS M‑1PH8 main motorsSIMOTICS M-1PH8 motors comply with vibration severity grade A according to EN 60034‑14 (IEC 600‑34‑14) as standard. The specified values refer only to the motor. The system vibration response depends on the conditions at the installation location and can result in higher vibration values at the motor. As a general rule, high radial force load capacity is not compatible with high speed and high vibration quality. The reason for this is that the different applications require different bearings. For SIMOTICS M-1PH8 motors, an acceptance test certificate with the actual measured vibration velocities can be ordered by specifying option B35.
Vibration severity limit values for shaft heights 20 to 132 The motors maintain vibration severity grade A up to rated speed.
Vibration severity limit values for shaft heights 160 to 355 Balancing according to ISO 8821 for SIMOTICS M‑1PH8 main motorsIn addition to the balance quality of the motor, the vibration quality of motors with mounted belt pulleys and coupling is essentially determined by the balance quality of the mounted component. If the motor and the mounted component are balanced separately before being assembled together, the balancing process of the belt pulley should be adapted to the balancing type of the motor. The following different balancing methods are used on motors of types SIMOTICS M-1PH8:
In general, motors with a plain shaft are recommended for systems with the most stringent vibrational quality requirements. For full-key balanced motors, we recommend belt pulleys with two opposite keyways, but only one feather key in the shaft end. Vibration stress, immitted vibration values for SIMOTICS M‑1PH8 main motors and SIMOTICS T‑1FW3 complete torque motorsThe following maximum permissible limit value for vibration stress, but still retaining full functionality only applies to SIMOTICS T complete torque motors. Vibration stress according to ISO 10816:
1) For motors with forced ventilation, the limit values for axial and radial acceleration are limited to 10 m/s2 (32.8 ft/s2). The following limits apply to all SIMOTICS M-1PH8 main motors for (immitted) vibration values introduced into the motor from outside:
The following maximum permissible radial vibration values apply to the SIMOTICS T‑1FW3 torque motors in accordance with ISO 10816 2)
In addition, the following maximum permissible axial vibration values apply 2)
2) Both values (vibration velocity and vibration acceleration) must be maintained at the same time.
Environmental conditions and installation height
|
Installation altitude above sea level |
Coolant temperature |
|||
---|---|---|---|---|
m (ft) |
30 ... 40 °C |
45 °C |
50 °C |
55 °C 4) |
1000 (3281) |
1.00 |
0.96 |
0.92 |
0.87 |
1500 (4922) |
0.97 |
0.93 |
0.89 |
0.84 |
2000 (6562) |
0.94 |
0.90 |
0.86 |
0.82 |
2500 (8203) |
0.90 |
0.86 |
0.83 |
0.78 |
3000 (9843) |
0.86 |
0.82 |
0.79 |
0.75 |
3500 (11484) |
0.82 |
0.79 |
0.75 |
0.71 |
4000 (13124) |
0.77 |
0.74 |
0.71 |
0.67 |
3) As a result of the design/version, the following motors have temperature class 155 (F):
1PH8107-1.F2/1PH8138-2/1PH8107-1.M2/1PH8164/1PH8166/1PH8168
4) Only permissible when the flows from NDE → DE.
The torque supplied on the shaft is indicated in Nm in the selection and ordering data.
P N Rated power in kW
n N Rated speed in r/min
M N Rated torque in Nm
P N Rated power in hp
n N Rated speed in r/min
M N Rated torque in lbf-ft
The DURIGNIT IR 2000 insulation system consists of high-quality enamel wires and insulating materials in conjunction with solvent-free resin impregnation.
The insulating material system ensures that these motors will have a high mechanical and electrical stability, high service value, and a long service life.
The insulation system protects the winding to a large degree against aggressive gases, vapors, dust, oil, and increased air humidity. It can withstand the usual vibration stressing.
Torque characteristic of a synchronous motor operating on a converter with field weakening (example)
Explanations |
|
n N |
Rated speed |
n max Inv |
Maximum permissible electric speed limit |
n max mech |
Maximum permissible electric speed limit |
M 0 |
Static torque |
M n |
Rated torque at rated speed |
M max Inv |
Achievable maximum torque with the recommended Motor Module |
M max |
Maximum permissible torque |
Motor protection for Pt1000 temperature sensor
The motor temperature is monitored using a Pt1000 temperature sensor integrated in the stator winding.
The Pt1000 has a linear thermal resistance characteristic. In addition, the Pt1000 has a low thermal capacity and good thermal contact with the motor winding (see characteristic).
Siemens converters calculate the motor temperature from the resistance of the temperature sensor.
The temperatures required for alarm and shutdown can be parameterized.
As standard, temperature sensors are evaluated in the SINAMICS S120 drive system.
Sensor Modules are used to evaluate the signals for SIMOTICS L-1FN3 and SIMOTICS T-1FW3:
SME120/SME125/TM120 (see SINAMICS S120 Equipment Manual).
If the motors are operated with converters that do not have a temperature sensor evaluation function, then the temperature can be evaluated using the external 3RS2600 temperature monitoring relay.
More information is provided in SiePortal:
Motors without a paint finish have an impregnated resin coating. Motors with primer have corrosion protection.
All motors can be painted over with commercially available paints. Up to 2 additional paint coats are permissible.
SIMOTICS L-1FN3/T-1FW6 motors have no paint finish, no coating and should also not be painted over
Version |
Suitability of paint finish for climate group |
|
---|---|---|
Paint finish |
Moderate (expanded) |
|
briefly |
up to 150 °C (302 °F) |
|
continuously |
up to 120 °C (248 °F) |
|
Special paint finish |
Worldwide (expanded) |
|
briefly continuously |
up to 150 °C (302 °F) up to 120 °C (248 °F) |
|
also |
up to 1 % acid and alkali concentration |
The encoder system is not included in the scope of supply of the SIMOTICS motor series M-1FE, M-1PH2, L-1FN and T-1FW6.
SIMOTICS M-1PH8 main motors and T-1FW3 complete torque motors can be ordered without encoders or with built-in encoders. For integrated encoder systems, a distinction can be made between an encoder with and without a DRIVE-CLiQ interface.
For motors without an integrated DRIVE-CLiQ interface, the analog encoder signal in the drive system is converted into a digital signal. For these motors and external encoders, the encoder signals must be connected to SINAMICS S120 via Sensor Modules.
For motors with integrated DRIVE-CLiQ interface, the analog encoder signal is internally converted into a digital signal. No further conversion of the encoder signal in the drive system is required. The motor-internal encoders are the same encoders that are used for motors without a DRIVE-CLiQ interface. Motors with a DRIVE-CLiQ interface simplify commissioning and diagnostics, for example, as the encoder system is identified automatically.
The different encoder types (incremental encoders, absolute encoders, or resolvers) are uniformly connected with one type of MOTION-CONNECT DRIVE-CLiQ cable.
The first letters of the short designation define the encoder type. This is followed by the resolution in signals per revolution if S/R is specified (for encoders without DRIVE-CLiQ interface) or in bits if DQ or DQI is specified (for encoders with DRIVE-CLiQ interface).
Type |
Resolution/interface |
|
---|---|---|
AM |
xxxxS/R |
Encoder without DRIVE-CLiQ interface |
AM |
xxDQ, xxDQI or xxDQC |
Encoder with DRIVE-CLiQ interface |
AM |
Multi-turn absolute encoder |
|
AS |
Single-turn absolute encoder |
|
IC |
Incremental encoder sin/cos with commutation position |
|
IN |
Incremental encoder sin/cos without commutation position |
|
HTL |
Incremental encoder with HTL signal |
|
R |
Resolver |
Encoders without DRIVE-CLiQ interface |
Encoders with DRIVE-CLiQ interface |
Absolute position |
Absolute position |
For use in |
||||
---|---|---|---|---|---|---|---|---|
Identification letter in the |
Identification letter in the |
|||||||
Encoder |
1FW3 |
1PH8 |
Encoder |
1FW3 |
1PH8 |
|||
AM2048S/R |
E1) |
E |
AM22DQ |
F |
F |
Yes |
Yes |
Yes |
AS2048S/R |
N |
– |
AS22DQ |
P |
– |
Yes |
No |
No |
IC2048S/R |
A |
M |
IC22DQ |
D |
D |
No |
No |
Yes1) |
IN 512S/R |
T |
T |
IN 20DQ |
U |
U |
No |
No |
Yes |
IN 256S/R |
C |
C |
IN 19DQ |
S |
S |
No |
No |
Yes |
HTL1024S/R |
– |
H |
– |
– |
– |
No |
No |
No |
HTL2048S/R |
– |
J |
– |
– |
– |
No |
No |
No |
Resolver |
S |
– |
R15DQ |
U |
– |
No |
No |
No |
Resolver |
S |
– |
R15DQ |
U |
– |
No |
No |
No |
1) Not for 1FW3 motors
Not every encoder is available for every motor frame size.
– Not possible
This encoder outputs an absolute angular position between 0° and 360° in the specified resolution. An internal measuring gearbox enables it to differentiate 4096 revolutions.
For a ball screw, for example, the absolute position of the slide can be determined over a longer distance.
Multi-turn absolute encoder
This encoder outputs an absolute angular position between 0° and 360° in the specified resolution. In contrast to the multi-turn absolute encoder, it has no measuring gearbox and can therefore only supply the position value within one revolution. It does not have a traversing range.
Absolute encoders without DRIVE-CLiQ interface |
|
AM2048S/R |
Absolute encoder 2048 S/R, 4096 revolutions, |
AS2048S/R |
Absolute encoder 2048 S/R, single-turn |
Absolute encoders with DRIVE-CLiQ interface |
|
AM22DQ |
Absolute encoder, 22-bit (resolution 4194304, encoder-internal 2048 S/R) + 12-bit multi-turn |
AS22DQ |
Absolute encoder 22-bit single-turn |
Technical specifications |
|
Absolute encoders without DRIVE-CLiQ interface |
|
Supply voltage |
5 V |
Absolute position interface |
|
|
4096 revolutions |
Incremental signals |
|
|
2048/512/32/16 |
Absolute encoders with DRIVE-CLiQ interface |
|
Supply voltage |
24 V |
Absolute position via DRIVE-CLiQ |
|
|
224/222/220/216/215 bit |
|
4096 revolutions |
1) Not for absolute encoder, single-turn AS
This encoder senses relative movements and does not supply absolute position information. In combination with evaluation logic, a zero point can be determined using the integrated reference mark, which can be used to calculate the absolute position.
The encoder outputs sine and cosine signals. These can be interpolated using evaluation logic (usually 2048 points) and the direction of rotation can be determined.
In the version with DRIVE-CLiQ interface, this evaluation logic is already integrated in the encoder.
Commutation position
The position of the rotor is required for commutation of a synchronous motor. Encoders with commutation position (also called C and D tracks) detect the angular position of the rotor.
IC/IN incremental encoder (sin/cos), commutation position only for IC
HTL incremental encoder
Incremental encoders without DRIVE-CLiQ interface |
|
IC2048S/R |
Incremental encoder sin/cos 1 Vpp 2048 S/R |
IN512S/R |
Incremental encoder sin/cos 1 Vpp 512 S/R |
IN256S/R |
Incremental encoder sin/cos 1 Vpp 256 S/R |
HTL IC2048S/R |
HTL 2048 S/R incremental encoder |
HTL IN1048S/R |
HTL 1024 S/R incremental encoder |
Incremental encoders with DRIVE-CLiQ interface |
|
IC22DQ |
Incremental encoder 22-bit |
Technical specifications |
|
IC/IN incremental encoder (sin/cos) without DRIVE-CLiQ interface |
|
Supply voltage |
5 V |
Incremental signals per revolution |
|
|
2048 |
|
1 sin/cos |
|
1 |
IC/IN incremental encoders (sin/cos) with DRIVE-CLiQ interface |
|
Supply voltage |
24 V |
Incremental signals per revolution |
|
|
222 bit |
|
11 |
|
1 |
HTL incremental encoders without DRIVE-CLiQ interface |
|
Supply voltage |
10 ...30 V |
Incremental signals per revolution |
|
|
2048/1024 |
|
1 |
The number of sine and cosine periods per revolution corresponds to the number of pole pairs of the resolver. In the case of a 2-pole resolver, the evaluation electronics may output an additional zero pulse per encoder revolution. This zero pulse ensures a unique assignment of the position information in relation to an encoder revolution. A 2-pole resolver can therefore be used as a single-turn encoder.
2-pole resolvers can be used for motors with any number of poles. For multi-pole resolvers, the number of motor pole pairs and the resolver are always identical. so that the resolution is correspondingly higher than with 2-pole resolvers
Resolver
Resolvers without DRIVE-CLiQ interface1) |
|
Resolver p = 1 |
2-pole resolver |
Resolver p = 3 |
6-pole resolver |
Resolver p = 4 |
8-pole resolver |
Resolvers with DRIVE-CLiQ interface |
|
R15DQ |
Resolver 15-bit |
Technical specifications |
|
Resolvers without DRIVE-CLiQ interface |
|
Excitation voltage, rms |
2 ... 8 V |
Excitation frequency |
5 ... 10 kHz |
Output signals |
U sinusoidal track = r × Uexcitation × sin α |
U cosine track = r × Uexcitation × cos α |
|
α = arctan (Usine track/Ucosine track) |
|
Transmission ratio |
r = 0.5 ± 5% |
Resolvers with DRIVE-CLiQ interface |
|
Supply voltage |
24 V |
|
215/214 bit |
1) Output signals:
2-pole resolver: 1 sin/cos signal per revolution
6-pole resolver: 3 sin/cos signals per revolution
8-pole resolver: 4 sin/cos signals per revolution